We can simulate new production processes. It beats taking a gamble

 

  

 Analysing and remodelling your manufacturing processes can help to drive efficiency, reduce energy costs and emissions, eliminate bottlenecks or enable you to incorporate new and evolving products more smoothly.

From looking at materials at a microscopic level to modelling complete manufacturing systems, we offer a number of services to help you optimise your processes.  This covers highly specialised areas including

  • systems and manufacturing
  • materials modelling
  • geometric modelling and pattern recognition
  • micro-systems and machine vision
  • process efficiency

In all of these we use the knowledge gained from our work within other sectors as well as food and drink to ensure we're applying best practice.

Systems and manufacturing

We can model your existing facilities and processes, as well as potential new layouts, enabling you to test alternative scenarios off-line. Simulation is the only tool which enables you to look at the product, resources, operations and layout simultaneously. We also have experts in lean manufacturing who can offer advice and facilitation of in-house implementation.

There are many benefits to using this approach, such as eliminating risk, more accurate decision support for capital investments, improved and optimised processes, increased efficiency and revenue, reduced waste and cost, identification and elimination of bottlenecks and streamlined relocations.

Materials modelling

Molecular (and higher scale) modelling can predict the flow and deformation of fluids, often crucial to modelling process systems and equipment. Such material properties can model flow-systems including three dimensional flows, time dependency (with chemical reaction), mass transfer, heat transfer, free surface and large density difference (as in gas/liquid systems).

Pattern recognition and machine vision

Our research in this area offers the potential to locate and identify shapes, imperfections and other image-related parameters at high speeds, in complex 3D objects and tracking them in time and space.

Buildings and environmental management

Your buildings and facilities can be either a lean efficient part of your operations, or a noticeable drain on resources. We can help you identify where the biggest improvements could be made, considering areas such as:

  • architecture and environmental design
  • energy management – reduction of usage
  • water management – recovery and reduction
  • renewable energy solutions
  • renewable heat generation
  • retrofit specification and management
  • carbon management
  • carbon footprint reduction
  • emissions reduction initiatives 
Get in touch and see what we could do for your business, whatever the sector or challenge facing you.

CASE STUDIES

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Doncaster-based meat company Anglo Beef Processors (ABP) came to us with a problem that needed to be resolved immediately. Their major retail...
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New company Natural Sports Nutrition approached Innovation Futures to help develop their range of Performance Meals – convenient ready prepared...
View all case studies